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Preparing your Mopar for Long Distance Driving PDF Print E-mail
Tuesday, 01 February 2005
By Michael Brinsden

For the last thirty five years or so I have had the privilege of driving my Mopars across Australia, and in so doing have experienced both the pleasure and the pain of encountering different sets of driving conditions, in both the road and the weather, on these trips. One thing these experiences have taught me is that vehicle preparation before the trip commences is a vital part of arriving at the destination safely and on time.

Most of us do not drive our vehicles very far from home and when a long trip beckons we don’t prepare the vehicle for the conditions that probably will be encountered at some stage on the way. If you are considering a long trip to outback Australia, or even a long coastal trip to Cairns or Adelaide, the following suggestions for the vehicle preparation may save you some heartburn on the road.

Remember, that on these long journeys you will encounter many changes in the road surface and probably many changes in the local weather conditions along the way. So be prepared for all possibilities!


Tyres It goes without saying that your tyres (and the spare) should be in good condition with plenty of tread remaining. As you will be covering a lot of kilometres have the front wheel alignment checked before departure.

Correct tyre inflation for long distance driving is very important. If the vehicle is heavily loaded, say three adults and one child plus their luggage, then tyre inflation should be at least 36psi when cold. Under hot driving conditions (40 Degrees and above) this tyre pressure will probably rise to well over 40psi and the tyre should be warm, but not hot, to touch after you have covered about the first 100Km.

During the trip check the tyre pressure in the morning before getting on the road. If a slow leak is detected then remove the tyre and replace with the spare. Arrange for the tyre to be repaired at the next available stop.


Cooling System For long distance traveling in hot conditions this system is the most prone to failure so make sure that the whole system, water pump, radiator, hoses and belt drives are in top condition. The recent article on “Cooling Tips” by Mark Fletcher, published in this magazine, is an excellent guide to ensuring that your cooling system is in pristine condition for the journey.

Place in the boot of your car the following spares-:

  • Spare Top Radiator Hose
  • Spare Bottom Radiator Hose
  • Spare Water Pump Bypass Hose
  • Spare Drive Belt(s) for the Water Pump/Alternator 

      And, if you have Air-conditioning fitted to the vehicle, a spare set of matched Belt Drives for the Airconditioner/Alternator. Note: Nobody sells matched pairs of belts anymore. To ensure that you have two belts that are nearly identical check the batch numbers printed on the belt. If the numbers are within a few digits of each other then you have a matched pair.

I also carry a spare Water Pump and Gasket Set when setting out on long trips as experience has taught me that this type of spare is simply unavailable when you are far from the city.

Generally I replace all of the drive belts before departure in order to minimize potential failure of the cooling system from this source.

Before departure make sure that all of the drive belts mate firmly in their respective pulley slots and check that there is no slipping occurring under load. If slippage is occurring wipe the underside of each belt with candle grease, tighten the belts and run the engine. If slippage still occurs replace the faulty belt.

Check that the viscous clutch, located on the Radiator Fan drive shaft, is engaging when the engine is warm. If this does not occur then replace the viscous clutch as its failure to engage, when the engine is hot, will cause the engine to overheat in hot driving conditions. This is particularly important when Air-conditioning is fitted to the vehicle. It is very frustrating to have to disengage the Air-conditioning because the engine is getting too hot when the outside temperature is 40 Degrees plus!

Fuel System Generally this system rarely causes trouble on long trips but it is prudent to check that everything is performing satisfactorily before departure.

Check that the Carburetor Bowl Float is behaving normally and that there is no blockage at the Float Valve on the fuel inlet. Check that the Fuel Pump is delivering fuel at the correct pressure and that there are no leaks in any of the fuel lines leading to the Fuel Pump and the Carburetor Bowl.

A fairly common problem, at outback fuel stations, is water in the petrol which may lead to intermittent running and loss of power from your engine. Unfortunately if this happens to you there is very little you can do about it short of dismantling your fuel system, drying out the lines and washing and drying out the fuel tank – a very long and arduous task. I have found from experience that if the water content in the fuel is low then the next time the fuel tank is filled the problem goes away. If your vehicle can run on unleaded fuel then it is a good idea to stick to premium unleaded fuel from the major suppliers during the trip in order to minimse the risk of water in the petrol.


Ignition and Spark Control System Once again it is rare to experience trouble from this system particularly if the vehicle is fitted with an electronic spark control system. Even so on one trip I had a Distributor collapse which brought the vehicle to a dead stop in the middle of nowhere. Needless to say I did not have a spare Distributor in the boot and our trip back to Sydney was delayed by three days while a new Distributor was flown out at great expense. I now pack a spare Distributor permanently in the boot.

Check that the spark is strong by holding the spark plug leads about 2 cm from the engine body. If the spark is weak and a yellow colour then the Coil and/or the Spark Plug leads probably need replacing.

Check that the engine timing is set correctly for sustained high speed driving and that the fuel/air mix is not too lean or too rich. If timing, or the fuel/air mix, is not optimized then the fuel bill for your trip will break the bank. If the fuel/air mix is too lean then your engine will run hot and be useless in hot driving conditions.

I always insert new plugs into the engine before a long trip as insurance against failure. It is a good idea to have a spare set in the boot in case one of the cylinders starts to burn oil.


Weather and Road conditions On long car journeys it is very unusual to experience the same weather conditions and road conditions along the whole expanse of the trip. Always expect the conditions to change even though you may be driving on bitumen roads for the whole journey. For example on one trip to Perth we came across road maintenance contractors who were repairing a section of road that was over 100Km long. They had made a dirt road next to the main highway and all traffic was diverted to this road. The road was in very poor condition and the car received quite a battering from the rocks and the giant potholes. It was as hot as Hades and progress was very slow behind the road trains. We passed at least 15 vehicles that had overheated on that stretch. Fortunately I had mounted a Car Bra on the vehicle nose cone to minimse the ingression of bugs into the radiator so no damage was received on the paintwork from flying stones kicked up by other vehicles.

A Car Bra is a useful addition to the kit you may need on a long journey. Unfortunately they are not bought off the shelf and the only way to obtain one is to have it custom made.

Insect screens mounted in front of the grill are also useful on long trips. They keep most of the bugs out of the radiator and they are easy to clean after the bugs have dried out. They are particularly useful if you are unfortunate enough to be caught in a grasshopper plague while on the road. I have found that they are effective in stopping the bugs from reaching the radiator core and causing the engine to overheat.

If you are driving at night in kangaroo country an essential addition to your vehicle is the Roo-Bar. These can be custom made to replace the Front Bumper or can be mounted on the front chassis rails to provide protection to the vehicle front. If you will be driving at night I recommend that long distance Halogen Spotlights be mounted on the front bumper or the Roo-Bar. These should be adjusted to illuminate both sides of the road at least 125 metres in front of the car. Of course it goes without saying that your speed should be lower than when you drive in daylight because, if you hit a big red kangaroo front-on, even the Roo Bar may not be enough to prevent damage to the car.


I hope these notes provide some insight into the preparation of your Mopar for that long distance trip. If you are like me, and look forward to getting behind the wheel and just going, then the suggestions here may help to make that long trip in your Mopar enjoyable and trouble free.
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